You only need to fill out a measurement form if you'll be ordering a custom sized suit.
Download, complete and save the form to your computer. Then upload it in the measurements section of the custom size requirements area.
Please see our list of avialable logos.
If your logo is not listed, it can still be added to your suit, however we require you send us the image in a vector file format.
Current Lead Time
Lead times for custom products vary throughout the year. Current lead times listed represent our best estimate based on custom product demand.
Lead times are not calculated from the date the order is placed, but from the date that a product is approved for production by the customer and all required measurements and images are supplied.
PLEASE NOTE: Lead times are not a guarantee. If you have a specific date by which you must have your product, a RUSH ORDER must be placed in order to ensure timely delivery. Once a RUSH ORDER is placed, a confirmed ship date will be supplied.
Size | Chest | Height | Waist |
S | 34" - 36" | 5'3" - 5'9" | 28" - 30" |
M | 38" - 40" | 5'3" - 5'10" | 32" - 34" |
L | 42" - 44" | 5'6" - 6'1" | 36" - 38" |
XL | 46" - 48" | 5'8" - 6'2" | 40" - 42" |
2XL | 50" - 52" | 5'9" - 6'3" | 44" - 46" |
3XL | 54" - 56" | 5'11" - 6'4" | 48" - 50" |
4XL | 58" - 60" | 6' - 6'5" | 52" - 54" |
To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.
US Size * | Euro Size | Height | Weight ** | Waist |
38 | 48 | 5'4" - 5'11" | 130 - 145 | 29 - 32 |
40 | 50 | 5'6" - 6'0" | 145 - 160 | 30 - 33 |
42 | 52 | 5'8" - 6'1" | 160 - 175 | 31 - 34 |
44 | 54 | 5'10" - 6'2" | 175 - 190 | 32 - 35 |
46 | 56 | 6'0" - 6'3" | 190 - 210 | 33 - 36 |
48 | 58 | 6'1" - 6'4" | 210 - 230 | 34 - 37 |
50 | 60 | 6'2" - 6'5" | 230 - 250 | 35 - 38 |
52 | 62 | 6'3" - 6'6" | 250 - 270 | 36 - 39 |
*All suits are sized US.
** Weight is the most important number with height and waist being a secondary guide.
Concerned you might not know your exact size? No problem, exchanges/returns are free!
All "Ready To Ship" products (I.E. Not custom suits or jackets) may be returned free of charge.To initiate a return log into your account, select completed orders, find the order you'd like to return and select request a return. You will receive an email when your return is approved containing an electronic UPS return label, print it out, apply it to the box and ship the item back in its original packaging. That's it!
We offer one free exchange per item, further exchanges will require the customer to cover shipping costs.
All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.
We believe the best way to gage what size will work best for you is to closely follow our size chart.
That being said we've made every effort to have our sizing reflect that which our customers are most familiar with. So if you'd wear a casual jacket in a size LARGE, odds are good you'll wear a size LARGE with us as well.
Available at your local Suzuki Dealer or direct from Suzuki.com
Please Note: Closeout Items cannot be returned. Exchanges may be made based on availability but return shipping costs are the responsibility of the customer.
All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.
Our over pants are sized to fit over a pair of pants. To find your correct size simply follow our size chart, no need to size up or down.
420mm (for riders 5'8" and under)
460mm (for riders 5'9" and over)
Fit sample suits are suits that we have in stock and send to customers in order to insure they've chosen the proper size before we move forward with building their custom suit.
They're offered at a discounted rate because they are only available in the two colorways shown here, and they offer no additional customization (Names, Logos, Etc...). Other than that they are no different than any other EVO suit we sell.
Yes, fit sample suits can be exchanged for a different size if the one you order is not correct, however you will have to cover the cost of shipping. This only applies if no customization whatsoever has been done to the suit. There is no return or exchange offered for customized goods.
Generally custom crew shirts can be completed and shipped within 2 WEEKS of design approval.
Any of our avialable logos can be put on crew shirts. Or if you have your own logos in vector file format place them in a zip file and upload them in the logos section.
Chest | Height | Waist | Weight | Wears a size: |
43" | 6' | 36" | 190lbs | LARGE |
Posted by MADD-1 Racing on 13th Feb 2017
Pilot's Leather swatch is a good starting point. If you are stressing over a suit or looking at colors on a PC vs Mac vs a small screen cell phone this will help make your decision somewhat easier. They are numbered which is good but I would like to see the names on them as well. I would like to see a sample of the various stitching on the swatch as well, it would help visualize the final product. $50 investment that is refundable and reasonable.
Size | CM | Inches |
XS | 53 - 54 | 21" - 21 1/2" |
S | 55 - 56 | 21 3/4" - 22 1/4" |
M | 57 - 58 | 22 1/2" - 23" |
L | 59 - 60 | 23 1/4" - 23 1/2 |
XL | 61 - 62 | 23 3/4" - 24 1/4" |
Size | Chest | Height | Waist |
S | 34" - 36" | 5'3" - 5'9" | 28" - 30" |
M | 38" - 40" | 5'3" - 5'10" | 32" - 34" |
L | 42" - 44" | 5'6" - 6'1" | 36" - 38" |
XL | 46" - 48" | 5'8" - 6'2" | 40" - 42" |
2XL | 50" - 52" | 5'9" - 6'3" | 44" - 46" |
3XL | 54" - 56" | 5'11" - 6'4" | 48" - 50" |
4XL | 58" - 60" | 6' - 6'5" | 52" - 54" |
Size | Waist | Inseam Length |
S | 30 - 32 | 32 |
M | 32 - 34 | 32 |
L | 34 - 36 | 33 |
XL | 36 - 38 | 33 |
2XL | 38 - 40 | 33 |
3XL | 40 -42 | 33 |
4XL | 42 - 44 | 34 |
M - TALL | 32 - 34 | 34 |
L - TALL | 34 - 36 | 35 |
XL - TALL | 36 - 38 | 35 |
2XL - TALL | 38 - 40 | 35 |
To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.
US Size * | Euro Size | Height | Weight ** | Waist |
38 | 48 | 5'4" - 5'11" | 130 - 145 | 29 - 32 |
40 | 50 | 5'6" - 6'0" | 145 - 160 | 30 - 33 |
42 | 52 | 5'8" - 6'1" | 160 - 175 | 31 - 34 |
44 | 54 | 5'10" - 6'2" | 175 - 190 | 32 - 35 |
46 | 56 | 6'0" - 6'3" | 190 - 210 | 33 - 36 |
48 | 58 | 6'1" - 6'4" | 210 - 230 | 34 - 37 |
50 | 60 | 6'2" - 6'5" | 230 - 250 | 35 - 38 |
52 | 62 | 6'3" - 6'6" | 250 - 270 | 36 - 39 |
*All suits are sized US.
** Weight is the most important number with height and waist being a secondary guide.
To order a custom size suit, you will need to do the following to ensure a proper fitting suit. Please call before taking measurements for pointers and advice. We are not responsible for the improper measurements supplied. We are more than happy to take the measurements if you would like to schedule an appointment with us.
All length measurement points should be marked with an ink pen on the body for exact start and stop points. This will ensure there is no overlap when taking these measurements. Pilot is not responsible for incorrect measurements sent to us or suits made from them. Please call with any questions about this.
Leather swatch booklet for choosing color when designing custom suits.
The $50 purchase price will be refunded to you upon return of the booklet, or used toward the cost of your custom goods if you go forward with a custom purchase.