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    Sizing and Measuring

  • How To Measure For a Custom Suit

    • How To Measure For a Custom Suit

    Coming soon...

    Refer to the notes provided on the measurement form or feel free to call us for assistance 951.698.9948.

  • Customer Picture Samples
  • Measurement Form

    • Measurement Form

    You only need to fill out a measurement form if you'll be ordering a custom sized suit.

    Download, complete and save the form to your computer. Then upload it in the measurements section of the custom size requirements area.

    Measurement Form For Men(.pdf)

    Measurement Form For Women(.pdf)

  • Custom Vs. Standard Size Suits

    • Custom Vs. Standard Size Suits

    Standard Size Custom Size
    Made to Measure
    Measurement Form Required
    Customer Images Required
    Fit sample suit shipped to you
    Choose your design
    Choose your colors
    Choose your patches/logos
    Varialbe Lead Times
    Rush Order

    Designing and Picking Colors

  • Blank Suit Design Templates
  • Available Colors

    • Available Colors

    Leather colors available: Black, Red, Blue, White, Silver, Yellow, Yamaha Blue, Fluorescent Red, Fluorescent Orange, Repsol Blue, Fluorescent Yellow, HD Orange, Gray, Gunmetal , Kawasaki Green, Cream, Light Blue, Silver Chrome, Gold Chrome and Carbon Fiber.

  • Available Logos

    • Available Logos/Submit Your Own Logo

    Please see our list of avialable logos.

    If your logo is not listed, it can still be added to your suit, however we require you send us the image in a vector file format.

    Lead Times and Ordering

  • Rush Orders

    • Rush Orders

    Placing a rush order is the only way to garuantee a shipping time for your product.

    When placing a rush order please add the date you require the suit by to the order notes. We'll contact you if there's any issue with your requested date.

  • Lead Times

    • Lead Times

    Current Lead Time

    Lead times for custom products vary throughout the year. Current lead times listed represent our best estimate based on custom product demand.

    Lead times are not calculated from the date the order is placed, but from the date that a product is approved for production by the customer and all required measurements and images are supplied.

    PLEASE NOTE: Lead times are not a guarantee. If you have a specific date by which you must have your product, a RUSH ORDER must be placed in order to ensure timely delivery. Once a RUSH ORDER is placed, a confirmed ship date will be supplied.

    Size Chest Height Waist
    S 34" - 36" 5'3" - 5'9" 28" - 30"
    M 38" - 40" 5'3" - 5'10" 32" - 34"
    L 42" - 44" 5'6" - 6'1" 36" - 38"
    XL 46" - 48" 5'8" - 6'2" 40" - 42"
    2XL 50" - 52" 5'9" - 6'3" 44" - 46"
    3XL 54" - 56" 5'11" - 6'4" 48" - 50"
    4XL 58" - 60" 6' - 6'5" 52" - 54"

    Standard Fit Suit, and Leather Jacket Sizing

    To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.

    US Size * Euro Size Height Weight ** Waist
    38 48 5'4" - 5'11" 130 - 145 29 - 32
    40 50 5'6" - 6'0" 145 - 160 30 - 33
    42 52 5'8" - 6'1" 160 - 175 31 - 34
    44 54 5'10" - 6'2" 175 - 190 32 - 35
    46 56 6'0" - 6'3" 190 - 210 33 - 36
    48 58 6'1" - 6'4" 210 - 230 34 - 37
    50 60 6'2" - 6'5" 230 - 250 35 - 38
    52 62 6'3" - 6'6" 250 - 270 36 - 39

    *All suits are sized US.
    ** Weight is the most important number with height and waist being a secondary guide.

Leather Swatch Booklet

$50.00
Quantity:
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Returns/Exchanges:

All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.

Jacket Sizing

We believe the best way to gage what size will work best for you is to closely follow our size chart.

That being said we've made every effort to have our sizing reflect that which our customers are most familiar with. So if you'd wear a casual jacket in a size LARGE, odds are good you'll wear a size LARGE with us as well.

Available at your local Suzuki Dealer or direct from Suzuki.com

Please Note: Closeout Items cannot be returned. Exchanges may be made based on availability but return shipping costs are the responsibility of the customer.

Returns/Exchanges:

All "Ready To Ship" products (I.E. Not custom suits or jackets) include one free return or exchange. Simply log into your account, request a return and we'll email you a return ship label.

Over Pant Sizing

Our over pants are sized to fit over a pair of pants. To find your correct size simply follow our size chart, no need to size up or down.

Back Protector Sizing

420mm (for riders 5'8" and under)

460mm (for riders 5'9" and over)

What is a "Fit Sample Suit"?

Fit sample suits are suits that we have in stock and send to customers in order to insure they've chosen the proper size before we move forward with building their custom suit.

They're offered at a discounted rate because they are only available in the two colorways shown here, and they offer no additional customization (Names, Logos, Etc...). Other than that they are no different than any other EVO suit we sell.

Can I exchange or return a fit sample suit?

Yes, fit sample suits can be exchanged for a different size if the one you order is not correct, however you will have to cover the cost of shipping. This only applies if no customization whatsoever has been done to the suit. There is no return or exchange offered for customized goods.

Lead Times For Custom Crew Shirts

Generally custom crew shirts can be completed and shipped within 2 WEEKS of design approval.

Custom Logos

Any of our avialable logos can be put on crew shirts. Or if you have your own logos in vector file format place them in a zip file and upload them in the logos section.

Chest Height Waist Weight Wears a size:
43" 6' 36" 190lbs LARGE
  • Features
  • Tech Specs
  • Sizing
Write your own product review

Product Reviews

  1. Preview your Suit 4 Star Review

    Posted by on 13th Feb 2017

    Pilot's Leather swatch is a good starting point. If you are stressing over a suit or looking at colors on a PC vs Mac vs a small screen cell phone this will help make your decision somewhat easier. They are numbered which is good but I would like to see the names on them as well. I would like to see a sample of the various stitching on the swatch as well, it would help visualize the final product. $50 investment that is refundable and reasonable.

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Helmet Sizing

Size CM Inches
XS 53 - 54 21" - 21 1/2"
S 55 - 56 21 3/4" - 22 1/4"
M 57 - 58 22 1/2" - 23"
L 59 - 60 23 1/4" - 23 1/2
XL 61 - 62 23 3/4" - 24 1/4"

Textile Jacket Sizing

Size Chest Height Waist
S 34" - 36" 5'3" - 5'9" 28" - 30"
M 38" - 40" 5'3" - 5'10" 32" - 34"
L 42" - 44" 5'6" - 6'1" 36" - 38"
XL 46" - 48" 5'8" - 6'2" 40" - 42"
2XL 50" - 52" 5'9" - 6'3" 44" - 46"
3XL 54" - 56" 5'11" - 6'4" 48" - 50"
4XL 58" - 60" 6' - 6'5" 52" - 54"

Textile Pants Sizing

Size Waist Inseam Length
S 30 - 32 32
M 32 - 34 32
L 34 - 36 33
XL 36 - 38 33
2XL 38 - 40 33
3XL 40 -42 33
4XL 42 - 44 34
M - TALL 32 - 34 34
L - TALL 34 - 36 35
XL - TALL 36 - 38 35
2XL - TALL 38 - 40 35

Standard Fit Suit, and Leather Jacket Sizing

To order a standard size custom made suit, please refer to the chart below to determine your size. Standard size suits fit a wide range of riders. You also have the option to have a "Split Fit" suit custom made if you are larger in the upper portion of your body than the lower. For example, you may fit into a size 50 suit from the waist up and a size 48 suit from the waist down. We can fuse the two size patterns together and custom make a "Split Fit" suit that will fit you best and cost less than a full custom size made to measure suit.

US Size * Euro Size Height Weight ** Waist
38 48 5'4" - 5'11" 130 - 145 29 - 32
40 50 5'6" - 6'0" 145 - 160 30 - 33
42 52 5'8" - 6'1" 160 - 175 31 - 34
44 54 5'10" - 6'2" 175 - 190 32 - 35
46 56 6'0" - 6'3" 190 - 210 33 - 36
48 58 6'1" - 6'4" 210 - 230 34 - 37
50 60 6'2" - 6'5" 230 - 250 35 - 38
52 62 6'3" - 6'6" 250 - 270 36 - 39

*All suits are sized US.
** Weight is the most important number with height and waist being a secondary guide.

Pre-May 2016 Leather Suit and Jacket Sizing

Custom Size Suits

To order a custom size suit, you will need to do the following to ensure a proper fitting suit. Please call before taking measurements for pointers and advice. We are not responsible for the improper measurements supplied. We are more than happy to take the measurements if you would like to schedule an appointment with us.

  1. Download either the measurement form for men(.pdf), or for women(.pdf) and read in full before taking any measurements.
  2. Take three pictures of yourself (See Customer Image Examples) from the front, side and back (full frame, from head to toe with no angle) wearing nothing but compression shorts (and a sports bra for women) with your waist line clearly marked as asked for on the measurement form. A 1/2 inch red VELCRO® Brand fastener tape is preferred to mark the waist line. It is easliy seen and will hold its place for consistency. This is to be a level line from all sides on the body.
  3. Send in your measurement chart by email, mail or fax.
  4. Call 800.299.9651 to place your order.

All length measurement points should be marked with an ink pen on the body for exact start and stop points. This will ensure there is no overlap when taking these measurements. Pilot is not responsible for incorrect measurements sent to us or suits made from them. Please call with any questions about this.

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Product Description

Leather swatch booklet for choosing color when designing custom suits. 

The $50 purchase price will be refunded to you upon return of the booklet, or used toward the cost of your custom goods if you go forward with a custom purchase. 

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